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A Printed Circuit Board (PCB) is a board made of insulating material, with conductive paths etched or printed onto it. It is the physical and electrical platform that holds and connects all electronic components.

Layers of a PCB:

  1. Substrate (FR4) – the base layer
  2. Copper Layer – for conducting electricity
  3. Solder Mask – prevents short circuits
  4. Silkscreen – for labels and part IDs

Types of PCBs:

  • Single-sided: Copper only on one side.
  • Double-sided: Copper on both sides.
  • Multilayer: Used in complex devices like phones and computers.

Design Process:

  1. Schematic Creation: Using tools like KiCad, Eagle, or Altium.
  2. Component Placement: Consider functionality, heat, and accessibility.
  3. Routing Traces: Signals, power, and ground paths.
  4. DRC Check: Ensure no violations.
  5. Gerber File Export: Sent to manufacturers.

PCB Design Tips:

  • Keep traces short and direct.
  • Use ground planes to reduce noise.
  • Separate analog and digital sections.
  • Pay attention to thermal reliefs.

Applications:

  • Consumer electronics
  • Industrial control systems
  • Medical devices
  • Communication systems

Mastering PCB design bridges the gap between circuit theory and real-world product development.

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